Syllabus for Training
Officer - Fitter: (पेपर कोड A)
1. Basic Fitting Operations
- Plan and organize the work to make a job as per specifications by applying different types of basic fitting operations.- Check for dimensional accuracy following safety precautions.
- Basic fitting operations include:
- Marking
- Hacksawing
- Chiselling
- Filing
- Drilling
- Taping
- Grinding
- Accuracy Required: ± 0.25mm
- CLICK FOR OBJECTIVE TYPE QUESTION FOR FOLLOWING TOPICS
2. Sheet Metal Work
- Manufacture simple sheet metal items as per drawing.- Join the sheet metal items by:
- Soldering
- Brazing
- Riveting
- Competency Standard Code: CSC/N03001
3. Riveting
- Join metal components by riveting while observing standard procedures.- Competency Standard Code: CSC/N0304
4. Arc Welding
- Join metal components by arc welding while observing standard procedures.- Competency Standard Code: CSC/N0304
5. Gas Welding (Oxyacetylene)
- Cut and join metal components by gas welding using the oxyacetylene method.- Competency Standard Code: CSC/N0304
6. Production and Measurement
- Produce components through various operations.- Check accuracy using appropriate measuring instruments.
- Operations include:
- Drilling
- Reaming
- Taping
- Dieing
- Measuring Instruments:
- Vernier
- Screw Gauge
- Micrometer
- Competency Standard Code: CSC/N0304
7. Component Fitting and Tolerance
- Make different fits of components for assembling as per required tolerance.- Check for functionality.
- Fits include:
- Sliding
- Angular
- Step fit
- ‘T’ fit
- Square fit
- Profile fit
- Required Tolerance:
- Dimensional: ±0.04 mm
- Angular: 30 min
- Competency Standard Code: CSC/N0304
8. Lathe Operations
- Produce components involving different operations on lathe while observing standard procedures.- Check for accuracy.
- Operations include:
- Facing
- Plain turning
- Step turning
- Parting
- Chamfering
- Shoulder turning
- Grooving
- Knurling
- Boring
- Taper turning
- Threading (external ‘V’ only)
- Competency Standard Code: CSC/N0110
9. Machine Repair and Overhauling
- Plan and perform simple repairs and overhauling of different machines.- Check for functionality.
- Machines include:
- Drill Machine
- Power Saw
- Bench Grinder
- Lathe
10. Engineering Drawing
- Read and apply engineering drawing for different applications in the field of work.11. Basic Mathematics and Science
- Demonstrate basic mathematical concepts and principles to perform practical operations.- Understand and explain basic science in the field of study.
12. Surface Finishing and Assembly
- Make and assemble components of different mating surfaces as per required tolerance using different surface finishing operations.- Check functionality.
- Mating Surfaces include:
- Dovetail fitting
- Radius fitting
- Combined fitting
- Surface Finishing Operations include:
- Scraping
- Lapping
- Honing
- Fastening Components:
- Dowel pins
- Screws
- Bolts
- Keys
- Cotters
- Fastening Tools:
- Hand-operated tools
- Power tools
- Required Tolerance:
- Dimensional: ±0.02mm
- Angular: ±10 min
- Competency Standard Code: CSC/N0304
13. Gauge Making
- Make different gauges using standard tools and equipment.- Check for specified accuracy.
- Gauges include:
- Snap gauge
- Gap gauge
- Specified Accuracy: ±0.02mm
- Competency Standard Code: CSC/N0304
14. Pipe Joints and Valve Assembly
- Apply a range of skills to execute pipe joints.- Dismantle and assemble valves and fittings with pipes.
- Test for leakages.
- Skills include:
- Cutting
- Threading
- Flaring
- Bending
- Joining
- Competency Standard Code: CSC/N0304
15. Drill Jig Production
- Make a drill jig and produce components on a drill machine using jigs.- Check for correctness.
- Competency Standard Code: CSC/N0304
16. Mechanical Component Repair
- Plan, dismantle, repair, and assemble different damaged mechanical components used for power transmission.- Check functionality.
- Components include:
- Pulley
- Gear
- Keys
- Jibs
- Shafts
- Competency Standard Code: CSC/N0304
17. Pneumatics and Hydraulics
- Identify, dismantle, replace, and assemble different pneumatics and hydraulics components.- Components include:
- Compressor
- Pressure Gauge
- Filter Regulator Lubricator
- Valves
- Actuators
18. Pneumatic and Hydraulic Circuit Construction
- Construct circuits of pneumatics and hydraulics observing standard operating procedures and safety aspects.19. Preventive Maintenance
- Plan and perform basic day-to-day preventive maintenance.- Repair and check functionality.
- Machines include:
- Drill Machine
- Power Saw
- Lathe
- Competency Standard Code: CSC/N0304
20. Machine Erection and Testing
- Plan and erect simple machines.- Test machine tool accuracy.
- Machines include:
- Drill Machine
- Power Saw
- Lathe
21. Engineering Drawing Application
- Read and apply engineering drawing for various applications in the field of work.22. Mathematics and Science Application
- Demonstrate basic mathematical concepts and principles to perform practical operations.- Understand and explain basic science in the field of study.
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